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ULV Transmission Fluid expansion - it sure does!

Mosey

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Yesterday I went through the incredible hassle of checking my tranny fluid level. I used ForScan to get fluid temps and measured the level at 96C. I was OK and I added some fluid to bring the level to exactly the 3 mark as I have a 10R80MHT. Ford specs for that transmission say the level should be between 3 and 4 so I was right at the high end of the range and all is good.

This morning I decided to do a little test and take a measurement when cold. The temperature when I started the truck as 48F, 9C. I had the transfer case in 4L so that the engine would not turn off. I started the truck and then put the transmission in reverse of 5 seconds and then drive for 5 seconds - twice. I hopped under my truck and took the first measurement and almost crapped my pants, no fluid on the stick, none, zilch, zero. HOLY CRAP.

I knew there was fluid in the transmission and it went into reverse and drive without issue. So I patiently let the engine run and repeatedly took measurements. It took what felt like five minutes for the end of the dipstick to show the first signs of fluid. I continued checking for about another five minutes and the level climbed up to the 5 mark. I started up ForScan and took a quick temp reading of the fluid, about 55C and I noted that transmission temp gauge was almost to the little tick mark, about 1/4 range. I decided to brake torque to get the temp up to 96C and took another reading, this time it read 1/2 way between 3 and 4.

To say I was astonished is an understatement. I found the coefficient of thermal expansion values of hydraulic oil, 0.07% per degree celsius, and given a capacity of roughly 12 liters, or 12.9 quarts, it should expand approximately 1 liter in volume. It sure did. In closing, Ford is absolutely correct in stating that the fluid level must be measured HOT.
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Davexxxx

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Wow, thanks for this!
 

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Good info!
 

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I'm actually surprised that the fluid has that much expansion (.9 quarts).

I always felt that expansion was a minor reason for the recommendation to check fluid level at 205F+. And that the bigger reason is that the recommended fluid level couldn't be read accurately until the transmission thermostat had opened and fluid was dispersed anywhere/everywhere that it would be intended.
 
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Mosey

Mosey

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I'm actually surprised that the fluid has that much expansion (.9 quarts).
I rechecked my calculation and It is .8 qt. (0.0007/C * 87C * 12.9Q = 0.8Q)

0.0007/C is expansion ratio (this is rough guess looking at known values of other lubricants)
87C is the change in temp, in my case I started at 9C and increased to 96C = 87C
12.9Q is the volume of tranny fluid.

What blows my mind is the change in height of the fluid. There cannot be much space in the pan for fluid.
 

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I rechecked my calculation and It is .8 qt. (0.0007/C * 87C * 12.9Q = 0.8Q)

0.0007/C is expansion ratio (this is rough guess looking at known values of other lubricants)
87C is the change in temp, in my case I started at 9C and increased to 96C = 87C
12.9Q is the volume of tranny fluid.

What blows my mind is the change in height of the fluid. There cannot be much space in the pan for fluid.
Chatgpt agrees

12 quarts of ATF at 70°F expands to about 12.8–12.9 quarts at 210°F,
an increase of roughly 7%
 

CoryT

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ChatGPT gave me some lab advice yesterday that, if followed, would have resulted in at least my own death and likely the death of a whomever came into the lab to discover my body (and that ChatGPT is a bad chemist.)

YMMV but don't believe everything you read on the internet.
 

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I'm actually relieved to be hearing that Ai has been so faulty in these early stages that it already has been declared as untrustworthy by most rational folks.

I was afraid it would be anointed with way to much credibility and..........
 

Davexxxx

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I'm actually relieved to be hearing that Ai has been so faulty in these early stages that it already has been declared as untrustworthy by most rational folks.

I was afraid it would be anointed with way to much credibility and..........
Rational, being the operative word there.
 

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I'm actually relieved to be hearing that Ai has been so faulty in these early stages that it already has been declared as untrustworthy by most rational folks.

I was afraid it would be anointed with way to much credibility and..........
I've read way too much sci-fi over my life to probably ever trust AI, lol. The problem that I think a lot of people who blindly trust it don't realize is that pretty much all AI models out there are designed to be "people pleasers" and are programmed to make up answers vs saying "I don't know". It leads to a lot of bad information being passed around, especially now that we are getting to the point where AI models have been around long enough to start using their own made up information as sources now.
 

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I've read way too much sci-fi over my life to probably ever trust AI, lol. The problem that I think a lot of people who blindly trust it don't realize is that pretty much all AI models out there are designed to be "people pleasers" and are programmed to make up answers vs saying "I don't know". It leads to a lot of bad information being passed around, especially now that we are getting to the point where AI models have been around long enough to start using their own made up information as sources now.
Agreed.
here is an interesting article about these AI hallucinations.

https://www.sciencenewstoday.org/what-are-ai-hallucinations-and-why-do-they-happen
 

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How long did it take for the temp to get up to 96 C with all of the idling and brake torquing?

with normal driving I never seen my trans temp get to 205F / 96C
 

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So, I swapped fluid but haven't dove in to measuring the level yet. LOL

So fully warm temp, and between the 3-4th line? First line being the highest line?

Please advise.
 
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Mosey

Mosey

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So, I swapped fluid but haven't dove in to measuring the level yet. LOL

So fully warm temp, and between the 3-4th line? First line being the highest line?

Please advise.
Ford F-150 ULV Transmission Fluid expansion - it sure does! IMG_0005
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