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When to replace the aux batt and how to know?

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Davexxxx

Davexxxx

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Batts at 12.5V, after recovering from another door opening cycle.

Apologies in advance, for this long post.

I'd forgotten how voluminous, in number of threads and posts, the batteries take up.

I'd been allowed to forget, because I 'd found a magic bullet, curing all of those problems, for near a yr., twice. It was nice not to have to think about it for that long. I want that again, or a regimen I can live with.

So, kinda summarizing (isn't there even a thread that does that?),

1) Many have claimed, warranty be damned, to just replace the main batt, with anything other than motorcraft and all is good. Easiest but most expensive.

But that ignores that we have a 2 battery system, so while that may seem like a once n done type fix, in the long run, it won't be.

2) Those who have used LFPs, as replacements for the aux, or as add ons, initially claim stunning success but I've read of couple instances where that was shorter lived than originally hoped and again, ignores that no matter how good the LFP is, those AGMs have different lifespans. So eventually, they'll be back in the same boat as me. I'm a huge fan of LFPs. I want that to work and if there was a drop in, that is the way I'd go but at the moment, there isn't. I'm using the space that an add on would take and I'm not keen on modding the battery box too much. While not a difficult mod, harder than replacing the underhood and while cheaper, if you're not already tooled up, there is some gadgetry to buy, to deal with LFP chemistry. I'm also suspicious of this being a good idea, while under any warranty.

3) Others have accepted the situation and simply install an onboard, plug in charger and either, charge it regularly, or use a monitor to tell them when a charge is needed. Since I most regularly, don't drive my truck much i.e. once or twice per week, for a 16 or so mile round trip, or maybe nothing for 2 weeks, I'm kinda leaning this way. It doesn't get around the fact that they have lifespans but those life spans should be closer to normal. Easy install and cheapest of the choices, with the NOCO Genius 2D, selling for 40 bucks.

Questions,

A) The charger has an automatic desulfator mode. Any downside risk to that, on a PB? I also wonder if it could mask a weak battery, that really should be replaced, leaving you stranded away from home and it's charger.

B) Re the monitor. I was on the verge of ordering the one most commonly recommended here but when I read the permissions required for activation, I didn't get warm fuzzies. It really seemed overly intrusive. And trust me, I've already embraced the suck, in the reality of modern life but that one creeped me out.

Re which SOC chart to use ... Unless someone has something better, I've settled on this one from Batteries Plus as the definitive. Key points being, 12.6 and above = 100%, 12.1 = 50%.

https://www.batteriesplus.com/blog/power/find-voltage-of-car-battery

Extrapolating ...

12.6 = 100%
12.5 = 90
12.4 = 80
12.3 = 70
12.2 = 60
12.1 = 50
Below there, be dragons.

If Ford's strategy is 80%, finding voltage anywhere between 12.4 and 12.1, would be normal but guessing somewhere between the 2, is where the warnings start.

Oh and re-reading the thread about fan speed 5, while I don't think Watt's Law has been repealed, Hammerman had a point, that at the start of my test, my batt was quite low and may have been receiving higher voltage throughout the test than it otherwise would have, showing no boost at FS 5. I'll be rerunning that from a higher SOC. If I was wrong, I won't be bashful about admitting it.

In, fact, I'll be doing that today.
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Checked the fan speed 5 thing and once again, found no value to it, on my truck.

Resting SOC = 12.5V
Ignition on, ICE on, fob in the truck, lights off, HVAC fan speed 1.
it jumped to 14.69 and didn't change but (+-) a hundredth throughout the range, topping at FS7.

Did the same checking amps. 0.25A was the top, 0.23 the low, at FS7.

I wanted to be wrong, it'd be a nice, easy workaround but I'm not the only one who found no utility to it.

And no, I don't feel bad about checking Hammerman's work. He once had me prove that there is no inherent incompatibility between 7.2 PPOB and a Victron Multiplus 3K. No harm in confirming things. Why some and not others? I have no idea.
 

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I think that got changed with a battery OTA. I have not found it to work on my truck. Once truck is started and shortly after charging voltage goes to 14.3. Just did a hour and a half trip charge the entire drive. Still once home it was siting at 91%
 

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I’ll be honest. I have no idea if there is a definitive answer. Early on reading of other owner’s battery issues I bought a digital tester. Found that often SOC sat near or just below 80%. Bought 2 things - NOCO Genius 10 charger and an MX+ OBD reader. Began using charger to top off on a semi regular basis. I’m retired so drives short or long are random and at times truck sits a while. After topping off the charger optimizes batteries (front and under seat as they are linked while charging). Underway I could see the SOC at or near 100% and also that at the higher SOC the truck would not feed power to batteries at all - Zero amps. I’ve never messed with Forescan so I can only assume a subsequent update changed the SOC set point from 80 to 90% as this has been the point at which charging stops while driving for about a year. I’ve noticed that if I drive with the lights on charge is pushed to the 12v batteries beyond 90%. Over time I got tired of having the hood open, fixing the alligator clips and reversing each time. However doing so I got 4 full years from the batteries which seems decent. Not ideal but decent. I changed both front and rear a few months ago using identical Motorcraft units from the dealer for both front and under rear seat. I’ve since added a permanent hookup that extends the leads out so can just plug in whenever. This works for me, is convenient and my hope is will allow me to continue to get another 4 yrs or more from this new set. I say all this to suggest if you contemplate charging at points anyway a good charger and a permanent hookup might be your simplest solution. I agree I would be very hesitant adding a different battery chemistry to the mix particularly while still under warranty.

Ford F-150 When to replace the aux batt and how to know? IMG_6199


Ford F-150 When to replace the aux batt and how to know? IMG_6198
 

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The charger maintainer is great, but there are people like myself that only have street parking so chargers not an option.
 

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I’ll be honest. I have no idea if there is a definitive answer. Early on reading of other owner’s battery issues I bought a digital tester. Found that often SOC sat near or just below 80%. Bought 2 things - NOCO Genius 10 charger and an MX+ OBD reader. Began using charger to top off on a semi regular basis. I’m retired so drives short or long are random and at times truck sits a while. After topping off the charger optimizes batteries (front and under seat as they are linked while charging). Underway I could see the SOC at or near 100% and also that at the higher SOC the truck would not feed power to batteries at all - Zero amps. I’ve never messed with Forescan so I can only assume a subsequent update changed the SOC set point from 80 to 90% as this has been the point at which charging stops while driving for about a year. I’ve noticed that if I drive with the lights on charge is pushed to the 12v batteries beyond 90%. Over time I got tired of having the hood open, fixing the alligator clips and reversing each time. However doing so I got 4 full years from the batteries which seems decent. Not ideal but decent. I changed both front and rear a few months ago using identical Motorcraft units from the dealer for both front and under rear seat. I’ve since added a permanent hookup that extends the leads out so can just plug in whenever. This works for me, is convenient and my hope is will allow me to continue to get another 4 yrs or more from this new set. I say all this to suggest if you contemplate charging at points anyway a good charger and a permanent hookup might be your simplest solution. I agree I would be very hesitant adding a different battery chemistry to the mix particularly while still under warranty.

IMG_6199.webp


IMG_6198.webp
Yeah, I'm looking at where to mount the NOCO onboard. Its AC lead is only 24" and to get the plug to a handy place in the grill, I'm not seeing a good choice. May have to cut in a bit of extension cord.
 

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As we get into the frosty time of the year, I started looking at the OBD again. SOC has been hovering around 70% (Forscan target set to 90%). Apparently a daily 20 minute commute to/from doesn't do enough to break even.

During operation, battery voltage has been 14.6 - 14.9V. As it gets colder, I expect to see just over 15V again. So, no need for fan tricks. It simply is not dumping as much current when it is cold.

I added a small LFP battery pack in parallel, but I may choose to remove it. I doubt that it is even receiving charge due to over-voltage protection.
 

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Fanspeed 5 isn't always required on my PB.
If the Ford SOC is low enough, the DC/DC converter will be operating in the higher voltages without the fanspeed 5

Its when the Ford pid for SOC is high, but I know the resting voltage is lower than what the LFP Auxiliary is capable, that I use fanspeed 5 to force the DC/DC converter above ~12.7V

In other words, fanspeed 5 doesn't really apply if the DC/DC converter is already providing a higher voltage than a fully charged AGM battery would rest at. (12.7-12.8ish)
 
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In other words, fanspeed 5 doesn't really apply if the DC/DC converter is already providing a higher voltage than a fully charged AGM battery would rest at. (12.7-12.8ish)
Thats why I reran the test with the resting V at 12.5. Still provided 14.7 ish, through the whole range of FS.
 

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If Ford's changes to the charging algorithm a couple of years ago mostly fixed the main 12v battery issues, why does that not fix the auxiliary battery charge too?

It would seem a tweak to the DC-DC charging logic or allowing charge while the system is 'off' would be the elegant solution. Using the HV battery for 12v charging is one of the slick features of the PB. It is a shame not to let it resolve all low voltage charging issues.

FWIW, my truck always shows between 14.4v and 15v when on, 12.2v-12.4v when off. The voltmeter on an add on HUD is all the monitoring I'm doing. That has kept both batteries charged adequately for me, even with frequent periods of inactivity.
 

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Another data point. I put an LFP for my aux battery, and did the forscan mod to 90%. After sitting all night I went out this morning and the battery was at 12.69V per the bluetooth battery monitor I installed. Happy with that.
 

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It’s the SOC that the truck doesn’t like. That’s what you need to watch. I was at 12.5 volts but battery was only at 60% SOC . At 40% SOC had 12.3 volts but truck was in sleep mode.
 
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I have to laugh at myself.

All this fuss and it may have been my fault, rather than the truck, or the batteries.

The night I got the warning that made me think my previous strategy no longer worked, I'd spent the eve. in my brothers garage, helping process a deer.

4-5 hrs. with the truck parked, just on the other side of the wall. I probably triggered it a dozen times and never realized it :crazy:

Anyway, picked up a NOCO Genius 2D and its mounted. Pics to come.
 

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I constantly forget that it wakes the truck up when I and fartsing around in the garage and get too close to the truck in the driveway with my keys in my pocket. After the 4-5 time of it lighting up when I walk past that I remember to take the keys out and set them on the beer fridge.
 
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The NOCO Genius 2D, only comes with 2' of each cable, so on our trucks, there isn't a lot of choice on where to mount it, short of getting or making, one type or another extensions.. Fortunately, there is a place where it will fit, if just barely.

Ford F-150 When to replace the aux batt and how to know? 20251107_154115


Ford F-150 When to replace the aux batt and how to know? 20251107_154133


I don't know how much room there is between it and the hood but it can't be a lot. I checked for hood closure and scuff marks before mounting it and everything seemed OK, so went ahead with the plan but I can't say that a bigger version would fit there. Used Command Velcro strips. Its on there and not worried about it coming off.

There is a spot where I can use a ziptie, to assure no conflict, between the shutters and the plug.

This is the first of this type charger I've ever used. That little sucker gets hot.
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