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Bad Falken AT4W experience (intermittent shaking) - Resolved w/BFG KO3

RGS88

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Just so the title doesn't sound too click-baitey, up until this last week I've only ever had fantastic experience with Falkens. Ran the AT3W on my Gladiator, Land Rover LR4, Range Rover Sport, and Grand Cherokee.

I ordered a set of new 275/70/18 Falken AT4w, and a set of 18x9 GFX wheels from Discount Tire. About 25 miles into my ride home I noticed a slight vibration in the steering wheel when driving above 70 mph. My stock 17's were butter smooth on that same stretch of road. Initially I chalked it up to the tires being Load Range E, wider, heavier, etc... You can expect to feel more of the road.

Symptoms:

1. Started with a very slight shake/rumble around 35 mph, which would go away after tires warmed up I believe
2. Slight shaking around 55-65 mph, which would go away after a little bit
3. Heavier shaking around 70 mph, which would occasionally go away after a little bit of driving, but would then return.

I could never nail down what would cause it to stop shaking, road surface didn't seem to have any impact. I feared it was my torque converter, transmission, or maybe driveshaft. I'd never had such intermittent shaking caused by an imbalanced tire. To make things even more convoluted, the first shop never installed hub rings on the wheels, but even installing those didn't fix the shakes.

4. By days 7-8, after 4 attempts at rebalancing, the shaking was almost constant anytime I got above 70 mph.
5. I was feeling shaking in the pedals/floor, seat, and steering wheel.
6. Road Force balancing machine wasn't showing anything off. At this point I assumed the wheels must have been out of round or something.

( FALKEN AT4W)

Ford F-150 Bad Falken AT4W experience (intermittent shaking) - Resolved w/BFG KO3 53952615880_9b773a6a1d_h



Nothing was showing up on the Road Force balancing, they lined up the red/yellow dots appropriately with the valve stems, but nothing would fix the issue.

Resolution:

The manager gave me my options, and the two most attractive options were to have them order me a new set of AT4Ws (which would take 3-5 days to ship), or I could try the BFG KO3 which was in stock.

I went with the KO3 (275/70/18, load range E).

Immediately I could feel the difference just leaving the parking lot. Got up to highway speed = NO MORE SHAKING. Put 140 miles on them and they ride like butter, no shaking, no road noise. I've run KO2s in the past and loved them; these feel exactly the same to me. They're ever so slightly smaller than the Falkens were in the same size. My speedo is off 1mph now so I'll go back in with Forscan and get it dialed in again.

I think it's safe to say it was just a bad tire, maybe a bad belt, out of round, compound issue, I don't know. I wouldn't hesitate to buy Falkens again, but this was my experience at this time.

BFG KO3s -

Ford F-150 Bad Falken AT4W experience (intermittent shaking) - Resolved w/BFG KO3 53998616085_d4c46d6aa4_h




Shout out to Discount Tire though! Especially the Madison (WI) east side location. They were fantastic and worked quickly to find a resolution.
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Polo08816

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In my experience, quality control from Michelin (BFGoodrich) is the best in the business for tires.
 

Kiab

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I currently have at3 on my 150, and they have significantly more vibration at highway speed then my last 4 sets of k02 have had. And 3 sets of the k02 were on 250 diesel.
Haven't gotten around to a rebalance to see if it can get fixed, but as of now would go to k03 over at4w no questions asked.
 

Jmitchelltfo

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Every tire manufacturer is capable of letting product slip by the QC checks.

I've even had to return tires from Michelin.....and I feel that they are about as good as it gets when it comes to quality rubber.

Good to hear DT took care of you quickly though! I'm really hoping my wheels and tires from custom offsets work out as well as the last set I bought from them.
 

Escape Hatch

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I have run AT4w for almost
4k miles now in 295/70r18 with no issue. Tires have been great, quiet and smooth.
 

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TexasTruck

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Man your experience brings back my tire woes as well. Glad it worked out and you're satisfied. I'll echo the call out to @Discount Tire ! They were patient over five sets of tires (Generals, Nitto, BFG KO2, Michelin) and landed on Continentals; very nice tire.
 

jakearb

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Had to be a bad batch hopefully! I love my Falken AT3Ws, have almost 40K miles on them. Hoping to grab the AT4Ws.
 

Hobkvet

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I'm on the fence right now- I have Falken CAR tires on my 64 Ford- but I've pretty much have had BFG mud tires on my IH Scouts But since this is my first new truck since 1980- I don't want to make a bad choice- and Also, I'm now in Northern Utah- very different driving /weather conditions. So really interested in your folks' opinions.
 

Thor’s Stormboost

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Had to be a bad batch hopefully! I love my Falken AT3Ws, have almost 40K miles on them. Hoping to grab the AT4Ws.
It’s funny in a way, because I’ve had my at3w’s on for almost 23k miles and I have had issues getting everything balanced and done right, even with a proper balancing at DT after suffering from other shops that did the same thing and didn’t fix the issue, it hasn’t been enough for me to swap out just yet. Now that I know what to expect right away I’m hoping my at4w’s in 30k miles will be amazing
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