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Torque Converter Unlocking / Locking and Lurches

Jerome10

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Been a few posts around regarding my dissatisfaction with shift performance. I've had the trans in in 2023 for a software update that may or may not have made shifting slightly better, but I consistently get a 6 -> 5 downshift lurch. Never severe, but present and I always notice it. Sometimes from 5 -> 4 as well, though not as bad as the 6 -> 5. Interestingly when cold my transmission shifts perfectly. It acts up once up to temp with the sometimes thunky upshifts and these downshift lurches.

Had the truck at the dealer back in April 2025 and rode with the tech with his diagnostic computer connected. Truck checks out perfectly. He reset the tables and said if it returns, just pop in and ask for him and he can usually jump in the truck and take a ride.

So I stopped in early Sept 2025 when the 6 -> 5 downshift was really acting up. Had everything connected to the computer again, and again zero red flags anywhere. He felt the downshift lurching many times during our drive and also while watching the computer he said he can see a gear change initiated from 6 -> 5 and also the torque converter is unlocked during this shift. He said that what I'm feeling is a combination of the torque converter unlocking and then the transmission shifting.

I asked if that can be adjusted somehow but he said only if Ford has sent a software update. He checked my VIN and confirmed there are no updates available.

Q's: Wanted to check in on the forums if there is anything that can be done to better sync the unlock and the gear change to smooth this out? Am I really looking at just waiting for a software update from Ford or an aftermarket trans tune?

Q2: What is the symptom of a sticky solenoid? They ran a TSB in 2023 or 2024 for the software update. Reading that TSB the next step is to do a break in procedure to fix sticky solenoids. I asked him and he said you usually get delayed shifts and very hard shifts when the solenoids stick and that is not what is happening on my truck, so cannot / is unnecessary to do the sticky solenoid TSB procedure. Is this accurate? If so, I'll accept. If not, maybe I'll push them do do the break-in procedure.

NOTE: I mentioned I wasn't too happy with the shifting, that I've had a couple cars with 200k+ miles that still shifted like butter and he had a couple interesting comments. 1) He said the old 6 speeds that Ford would allow them to turn off the adaptive learning, which would usually improve performance, but he said they can't do it with the 10 speeds (I think owners could do this with ForScan?) 2) He isn't a fan of adaptive learning. He says it tries to learn your habits, but when you change from what it expects you do it often results in the bad performance and clunks. He thinks this is why resetting the tables usually results in smooth performance... it just shifts and doesn't try to anticipate 3) He mentioned he has an Excursion with 300k miles on it and his trans is still butter as well. I think he said it was a 2000 4 speed auto. So I do wonder if 10 speeds really is just to many to reliably operate 4) adaptive learning must do something because he said if he resets the tables on vehicles with the slipped CDF drum, the vehicles often are incapable of shifting. The adaptive learning will increase pressures with wear and aging to keep the transmission working. So I'm not sure turning them off is a good idea in Forscan?
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digitaltrucker

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I'm not sure I would do the Forscan turn off adaptive learning on a vehicle that is under warranty. Just me thinking Ford would use that to say you made changes and that voids the warranty, JMO.

Having said that, my 10 speed started acting funky again and all I did was disconnect the battery for an hour, I was detailing the truck, and trans came back smooth.
 

FirstFord

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Interestingly when cold my transmission shifts perfectly.
That one sentence ^ stuck out to me almost more than anything else. I'm just spitballing here, but it made me wonder if your trans could have been overfilled from the factory. There are several threads / posts on here from members who learned after taking delivery that their transmissions were under filled, and a few that were over filled.

The fluid seems to be pretty temperature sensitive, thus when it is cold (and temporarily at the correct level) the transmission shifts smoothly. But as the fluid heats up and expands as it nears operating temperature, the system is now over filled.

Just a thought.
 
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ewrich2009

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What a tech would really like to tell you is have it tuned and you’ll be happy but he can’t. I’ve owned to 10 speeds both were like yours. I have a 23 currently and I’m waiting on my tune to come in. I couldn’t take anymore.
 
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Jerome10

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I'm not sure I would do the Forscan turn off adaptive learning on a vehicle that is under warranty. Just me thinking Ford would use that to say you made changes and that voids the warranty, JMO.

Having said that, my 10 speed started acting funky again and all I did was disconnect the battery for an hour, I was detailing the truck, and trans came back smooth.
Well... maybe I'll give that a try with the battery.
 

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Jerome10

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That one sentence ^ stuck out to me almost more than anything else. I'm just spitballing here, but it made me wonder if your trans could have been overfilled from the factory. There are several threads / posts on here from members who learned after taking delivery that their transmissions were under filled, and a few that were over filled.

The fluid seems to be pretty temperature sensitive, thus when it is cold (and temporarily at the correct level) the transmission shifts smoothly. But as the fluid heats up and expands as it nears operating temperature, the system is now over filled.

Just a thought.
This is interesting. I've checked the fluid level myself, at the proper boiling hot temps (I have the OBD monitor to show trans fluid temp) and it was OK. The same tech also checked my fluid the first time as well.

I would love it if it were just slightly overfilled, but I don't think that's the case here, unfortunately.

I will likely do a fluid flush at 30k miles, 50k at latest. I don't drive much so will be awhile. But that I guess will be a chance to see if fluid level may help.
 
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Jerome10

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What a tech would really like to tell you is have it tuned and you’ll be happy but he can’t. I’ve owned to 10 speeds both were like yours. I have a 23 currently and I’m waiting on my tune to come in. I couldn’t take anymore.
Ha I was thinking this same thing too.

Sorry to hear it has been driving you nuts as well. I will have to follow up in a PM sometime and hear if your tune was successful.
 

ewrich2009

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So this is a follow-up to a comment I made on this thread. I’ve owned two f150 with the 10 speed a 2020 and currently a 2023. Both trucks exhibited the same shift issues. The torque converter lock up between 3 and 4 was awful. If you were in town traffic seemed like it would lag on shifting up to 4th. Downshifts were clunky. I reset trans adaptive tables multiple times trying to fix these issues with no luck. Well my 5 star trans tune has been installed a couple weeks now and I couldn’t be happier. All shifts up are smooth and quick no hesitation. Don’t even feel the downshifts. Wish I’d done this on my 20 I’d probably still have it.
 

Tremoring4fun

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My 2022 has a vibration when rpm's are at a light load. When you give it gas, no problem. Most noticeable when maintaining a certain speed and you might need 1-200 rpm to stay at that speed. Took it to the dealer, they think it is the torque converter. So, in a couple of weeks I will go back and they will install a new one. I will let you know if it fixes the situation.

I also saw a mechanic on tik tok discussing the 10 speed transmissions. He said it could also be from the clutch housing. The metal is soft and the bearing can dent the housing. Guess we will see if the torque converter helps.

My next step after the new torque converter is a tune though.
 

digitaltrucker

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So this is a follow-up to a comment I made on this thread. I’ve owned two f150 with the 10 speed a 2020 and currently a 2023. Both trucks exhibited the same shift issues. The torque converter lock up between 3 and 4 was awful. If you were in town traffic seemed like it would lag on shifting up to 4th. Downshifts were clunky. I reset trans adaptive tables multiple times trying to fix these issues with no luck. Well my 5 star trans tune has been installed a couple weeks now and I couldn’t be happier. All shifts up are smooth and quick no hesitation. Don’t even feel the downshifts. Wish I’d done this on my 20 I’d probably still have it.
Was this trans tune very expensive?
 

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ewrich2009

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Yea, it wasn’t cheap. Thru 5 star you get 3 tunes and tuner and the credits needed for truck for around 700. A shame to have to spend so much to make an already expensive truck work correctly. I don’t understand why ford does not use some of these type tunes on there new trucks. I’m sure it has to do with economy standards. I could possibly lose a little in fuel economy because the tune now holds my gears a little longer around town so truck doesn’t lug around at 45 mph in 10th gear any more.
 

digitaltrucker

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Yea, it wasn’t cheap. Thru 5 star you get 3 tunes and tuner and the credits needed for truck for around 700. A shame to have to spend so much to make an already expensive truck work correctly. I don’t understand why ford does not use some of these type tunes on there new trucks. I’m sure it has to do with economy standards. I could possibly lose a little in fuel economy because the tune now holds my gears a little longer around town so truck doesn’t lug around at 45 mph in 10th gear any more.
So the tune is written to impact all drive modes or just the one that you tell them you drive in?
 

ewrich2009

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I didn’t tell them which drive mode I drive in. Majority of my driving is normal or tow haul. The tune did seem to change tow haul a little bit not for the worse
 
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Jerome10

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It’s so tempting…

I keep asking myself though, why doesn’t Ford just do it this way and make it right?

I have to wonder if it is MPG related or if there is a longevity issue with a tune.

I just can’t wrap my head around why, if the transmission is capable of being smooth and tuners have it figured out, can’t Ford do it that way themselves? It’s their design, their transmission, their software.

There has to be a trade off here…
 

ewrich2009

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You got a good point. There’s definitely a risk involved in tuning. You can purchase a power train warranty thru most tuners. 5 star offers one that basically covers anything that could possibly be denied by factory warranty or extended warranty if they deem it related to a tune.
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