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Powerboost Destroyed Its Own Engine

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LHoffmanjr22

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Update to the drama:

After diagnosis; which apparently just means a mechanic listening to the block with a Stethoscope and determining that a cylinder is broken. After talking for ten hours with ford customer service over the last two weeks, being given four different contact people and having none of them return calls expect for one today, it sounds like I’ll never find out why the engine and cylinder broke and ford isn’t going to look farther into it. The service manager at the dealership is who I spoke to first, and when I asked why not, he just said they weren’t. I said I’d like to know what caused it to ensure that something that isn’t being replaced didn’t cause all this damage and he simply said that there’s never a guarantee that things won’t break. I said that’s not what I’m asking for, but rather just to ensure everything has been done to give me the best chance of this not being repeated in 9,000 miles for the same underlying reason, and he again said there’s no guarantee but that Ford won’t look any further into anything.The long block is in, but he wasn’t sure what exact components are were included in the long block and all that would be replaced. I tried asking more questions, but he told me that I’m not mechanical enough to understand these things, and that because of that he didn’t know how to explain anything else to me.
I shared these same concerns and the Ford rep from customer service told me the same thing. The technicians didn’t order a tear down, she doesn’t know why, and that things break. Usually when it’s with so few miles, it’s just a defect. She seemed to see the logic in looking further into the underlying reason for the failure, but really it just comes down to the fact that Ford doesn’t want to and won’t dig any further. She referenced out of the blue that my truck has not been out of service for more than 30 consecutive days, so I’m not owed anything, and that maybe one of the reasons is so that I’m not waiting too long for my truck. I said that I’d wait if it meant that the issue has been investigated thoroughly and any potential underlying causes were discovered. I asked about the 30 days she referenced out of the blue, but she wouldn’t comment any further. I think she was saying that I wouldn’t have a lemon law complaint because in Illinois at least it’s 30 days out of service before a car can be a lemon. So now I’m thinking that they are rushing this along so I can’t apply the lemon law. It was a totally out of the blue comment from her and really odd. As for the all the phone calls that weren’t returned, the way the service manager has spoken to me, all of the various lies about rental cars, etc, the Ford rep simply stated that she can’t comment or be responsible for anyone else’s behavior or things that happened before her, and that anything related to that would be a legal matter.
I can’t begin to say how disappointed I am in Ford. I was assured that if there was an issue with how their customer service reps handled this situation, that there would be additional training offered for the employees, and that Matt wasn’t being disrespectful when talking to me, but it’s just that I am not a mechanic. No comment on his three initial lies, where first he said he has never ever heard of Ford reimbursing anyone for a loaner car, then telling one Ford rep that he had heard Of this but his dealership had never done it, and then finally giving a different Ford rep the name of the Enterprise they usually work with. She just said at that point she needed to end the call. I was also told that I f there’s an underlying issue with this engine design or components, then I should rest assured that Ford will fix it for future customers. I’ve already bought a truck from them, so my truck isn’t a concern for them obviously. They expect the truck to be done on Monday of next week. We’ll see I guess, but given the current market, I'm pretty much stuck with this truck for the long term. It’s a lease but I had every intention of keeping this one past the lease. Stuff happens I suppose, but it seems that Ford is pretty ok with the web of people they tangle you up in when you try to get some help, that it’s intentional that no one is responsible for anything they say because you can never get in touch with them again, and that if you aren’t a mechanic you don’t deserve to know why your truck broke. It’s not even so much that the truck broke (I mean it is, and the fact they won’t look into things further is unsettling and infuriating) it’s more about how I’ve been talked to, treated, lied to, and handled when I started asking some questions.
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SuperRaptor

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I have mixed feeling about this. I feel you're trying to get Ford to tear down an engine to see why it failed for your own personal curiosity? It's their responsibility to cover their failure which they did. Why does it really matter to you why it failed? Isn't your new motor a long block?
 
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LHoffmanjr22

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I have mixed feeling about this. I feel you're trying to get Ford to tear down an engine to see why it failed for your own personal curiosity? It's their responsibility to cover their failure which they did. Why does it really matter to you why it failed? Isn't your new motor a long block?
I see where you’re coming from, byte it’s not even necessarily the engine tear down that’s got me upset, but more the fact that something caused the failure, and if it’s a component that’s not on the replacement long block that was malfunctioning, then a new long block just gets me a few more thousand miles down the road. The dealership won’t even say they are going to look at other components outside of the long block to check and see if other things were functioning correctly. Sure, I’m curious as to why, but it’s not really about that. It’s just an assurance that everything has been done to do everything they can to check things out thoroughly. If the truck wasn’t under warranty, and the mechanic was telling me what the dealership is telling me in the way they’re saying it, I don’t think anyone would be ok with giving them your business. Yes, it’s under warranty, but I still pay a lot of money for the truck, it’s my responsibility at the end of the lease to give it back in reasonable shape, and it’s a big inconvenience to have the truck gone for close to a month. Things break, and I’m asking for agusrsntee that it won’t. I don’t think there’s anything wrong with asking that the truck be looked over closely and finding at least an educated guess on what the root cause of the failure was.
 

SuperRaptor

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I must be misunderstanding. I thought a long block was an entirely new engine. I agree if they can't figure out what caused it and it happens again due to a faulty part that's still there that would suck. But I'm also going to have to agree that sometimes parts are just bad and break as well. I've had it happen with brand new vehicles more than once.
 
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LHoffmanjr22

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I must be misunderstanding. I thought a long block was an entirely new engine. I agree if they can't figure out what caused it and it happens again due to a faulty part that's still there that would suck. But I'm also going to have to agree that sometimes parts are just bad and break as well. I've had it happen with brand new vehicles more than once.
The service r manager couldn’t tell me exactly what components were part of the long block. I don’t know all of them either. But, for example, if the engine overheated and caused this, then perhaps there’s something wrong with the engine cooling system. I know for a fact that’s not part of the long block. So that stays. And if there’s some odd issue in there that they aren’t inspecting because they aren’t willing to go one step further, then this could potentially happen again, and it wouldn’t be a coincidence. It just makes me very unsettled that they aren’t even willing to engage in a conversation about it. And then the mention of getting the truck back to me in under 30 days without me bringing up anything related to lemon law makes it feel like this is all being rushed to meet a timeline.
 

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stangsandatruck

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The service r manager couldn’t tell me exactly what components were part of the long block. I don’t know all of them either. But, for example, if the engine overheated and caused this, then perhaps there’s something wrong with the engine cooling system. I know for a fact that’s not part of the long block. So that stays. And if there’s some odd issue in there that they aren’t inspecting because they aren’t willing to go one step further, then this could potentially happen again, and it wouldn’t be a coincidence. It just makes me very unsettled that they aren’t even willing to engage in a conversation about it. And then the mention of getting the truck back to me in under 30 days without me bringing up anything related to lemon law makes it feel like this is all being rushed to meet a timeline.

The dealership not gonna inspect it because that would be time spent not repairing other cars. Ford doesn't really care because they are not seeing a pattern - there are a number of the 3.5s out there with many more miles and are trouble free.

They replaced the long block so the major engine components are new (heads, cylinders, block, camshaft, etc.) so nothing from the damaged engine 'core' is carried over.

You can possibly ask if it looks like it was a valve train problem - that would be the one of the most common catastrophic engine failure causes. Had it happen on a Focus once - made a mess of cylinder 3 after the valve spring failed at 20,000 miles
 

Oxford_Powerboost

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I’d have to say ford’s not interested in paying for the techs to tear down a motor that doesn’t have a history of blowing up. It’s likely just some part that had weak metallurgy or some wild thing happened. Engines don’t usually fail catastrophically with no warning unless something inside plain broke. And that’s not caused by overheat or a 9,000 mile issue usually.

If they were seeing a pattern of 3.5’s blowing up, they’d probably tear a few down, cause it’s worth the cost to get ahead of future issues. But they sell a ton of 3.5s, and they almost never blow like this early on
 
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LHoffmanjr22

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I suspect that involved raised voices. Have you been trespassed from their property?
Ha! The voices that were raised weren’t mine. Im fairly good about when to lose my temper and when to keep it under control and let the other side self destruct. it also helped that I’m that situation I was actually in the right. When the facts are on your side, pound the facts. When they aren’t on your side, pound the table. I wasn’t pounding the table that time. We came to an agreement that suited both sides.
 
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LHoffmanjr22

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The dealership not gonna inspect it because that would be time spent not repairing other cars. Ford doesn't really care because they are not seeing a pattern - there are a number of the 3.5s out there with many more miles and are trouble free.

They replaced the long block so the major engine components are new (heads, cylinders, block, camshaft, etc.) so nothing from the damaged engine 'core' is carried over.

You can possibly ask if it looks like it was a valve train problem - that would be the one of the most common catastrophic engine failure causes. Had it happen on a Focus once - made a mess of cylinder 3 after the valve spring failed at 20,000 miles
That makes me feel a bit better. I don’t want them to waste time tearing down an engine, but simply ensure that everything can reasonably be done is happening so I get a truck that isn’t in the shop every few thousand miles. If the service manager had explained it that way, I wouldn’t have been nearly as upset. I asked what was involved in long block replacement, and he couldn’t tell me whether or not certain parts would be replaced. He didn’t know what would be new and what wouldn’t be. Like I told Ford customer service, he’s been so unprofessional, dismissive, and demeaning that it’s caused me to be suspicious of everything he says. And then reaching out to Ford only to have each person tell me something different, not return calls, hang up, make up excuses, and every other bad customer service cliche makes a crappy situation even worse. There’s a better way to handle all of this, but every person I’ve spoken to at Ford has done and said the absolute wrong thing.
 

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It isn't worth the dealership's time to tear it down if Ford told them they were sending a replacement. If Ford wants to know what failed, they'll have the old one sent back to them. They don't want to tell you why it failed until they do their investigation and match it with other failures around the county if they choose to, but they are telling you they aren't so you back off. Odds are you won't have an issue with the replacement and if lightning strikes again, you'll get another free engine. If you are worried about this specific truck being cursed, order a 2023 from Granger and trade this one in. I think it is time for you to let go and focus on something else as you are not going to find peace continuing down the war path for the diagnosis of this failure. Life is too short, things break, find things that make you happy, and enjoy the good things. :)
 
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towpro

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That old engine core goes back to Ford, and they can look at failure in house. That way they see the damage first hand and not just a box of parts.
 

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The service r manager couldn’t tell me exactly what components were part of the long block. I don’t know all of them either. But, for example, if the engine overheated and caused this, then perhaps there’s something wrong with the engine cooling system. I know for a fact that’s not part of the long block. So that stays. And if there’s some odd issue in there that they aren’t inspecting because they aren’t willing to go one step further, then this could potentially happen again, and it wouldn’t be a coincidence. It just makes me very unsettled that they aren’t even willing to engage in a conversation about it. And then the mention of getting the truck back to me in under 30 days without me bringing up anything related to lemon law makes it feel like this is all being rushed to meet a timeline.
The Ford service department are a joke. They don't have the mental capacity to tear down an engine and tell you why it broke. All they do is put a code into a computer that computer will then tell them what is wrong and what bolt to turn. Technicians today can't fix anything unless they told exactly what is wrong by the computer.
 

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A new long block is replacing everything that could have possibly caused your failure, you have no reason to worry about the root cause not being solved and seeing this again.
 
 







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