DANJENS
Well-known member
- First Name
- Dan
- Joined
- Sep 7, 2021
- Threads
- 5
- Messages
- 161
- Reaction score
- 159
- Location
- MI, United States
- Vehicles
- Ford e350, Ford Fusion
I am sure there is clumping but I would recommend you take the River rouge factory tour some time if you get the chance.Just of note with production for a complex machine. Orders will not be first in first out. No production with a product as varied as an F-150 will be produced that way. They will not build a Platinum Black PB with BAP, 5.5 bed and a host of other options and the next truck is an XL 5.0 White with and 8' bed. They build in "clumps" of similar vehicles so they can get the correct tooling and parts lined up to keep the assembly line moving. You want your workers to do similar repetitive actions for as long a period of time as you can to help improve the overall quality.
They literally will have lined up a Limited, Lariat, Platinum and Tremor on the same line at the same time followed by a couple more lariats and an XLT , a platinum........ THEY ARE ALL INTERMIXED. It runs like this all day every time I have been there. I love the tour. Some with 5.O others powerboost. Some with BAP and moonroofs others get a B&O unleashed. All the individual parts are loaded in order and it is cool to see the workers change from one truck to the next. It is amazing that they can keep all the different variables in order and tooled up. (Computers know everything) Ford has bragged about their ability to do this for years. They even have a laser light show and movie about it when you take the River Rouge factory tour. I take a lot of friends to see it when they come to Detroit.
A slightly different note.. At least when I say 1st-in 1st-out I am asking (within commodity restraints) for vehicles of the same trim and package to be produced in order that their order was received by Ford. I think with commodity restraints Ford should produce the 1st truck with combination XYZ that was placed when XYZ come available together. They don't. They have an allocation system for dealers that works when production times are quick and commodities roll freely but I think they should have abandoned that over a year ago under the auspice of getting customers their vehicles as fast as possible as fairly as possible.
When they build multiple 701A platinum smoked quartz powerboost SCREWs in January, February, or March for guys who ordered in November and this is 3 months before a guy gets scheduled who ordered a plain jane 701A PB plat in August? That's ridiculous! But it happens....
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