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How to fix poor fitting aero tabs

JCsTruck

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I’m not sure how many of you have the poor fitting aero tabs located on the rear wheel wells, but this has been bothering me since I got the truck a few months ago. It has been just too cold, or I have been too busy. Today the high temperature was over 50-degrees so I opened my garage door and went to work. These are obviouly plastic, although I’m not sure which type but I know I can shape plastic with a heat gun so that was my plan. I have a car wash subscription and every time I bring the truck to the car wash a piece of the blue cloth from the spinning brush would get wedged in the space between the plastic aero tab and the body panel and break off leaving a blue cloth piece wedged in that crevice.

Here is what they looked like before.
Ford F-150 How to fix poor fitting aero tabs IMG_9493
Ford F-150 How to fix poor fitting aero tabs IMG_9484
Ford F-150 How to fix poor fitting aero tabs IMG_9485
Ford F-150 How to fix poor fitting aero tabs IMG_9486


There are three 7mm hex screw that you need a 7mm socket to remove them with and then there is one body clip that I used a pair of pliers to squeeze the tabs to pop it out of the body panel carefully.

Ford F-150 How to fix poor fitting aero tabs IMG_9497


I removed the aero tabs and put them in my bench vice so I could use my heat gun very carefully while putting pressure on them in the direction I wanted them to go. While doing so the plastic will stop resisting once it reaches the yield temperature (made that up ?) at which point you want to back off on the heat gun so you don't melt the plastic. I did this in a couple of directions until I got it to the shape that I wanted. You then just hold that shape and blow cold air and the plastic takes a set and doesn't have anymore memory after that.

Ford F-150 How to fix poor fitting aero tabs IMG_9488
Ford F-150 How to fix poor fitting aero tabs IMG_9489


Before

Ford F-150 How to fix poor fitting aero tabs IMG_9498
Ford F-150 How to fix poor fitting aero tabs IMG_9499


After

Ford F-150 How to fix poor fitting aero tabs IMG_9500
Ford F-150 How to fix poor fitting aero tabs IMG_9502
Ford F-150 How to fix poor fitting aero tabs IMG_9503


I took the opportunity to clean the areas and add some CRC SP-400 Corrosion Inhibitor and silicone grease to the retainers, screws, and holes in the body to help prevent corrosion from taking hold on the metal. I like the CRC SP-400 because it dries to a wax like consistency and doesn‘t attack dirt like oil, grease, or Fluid film does.

Ford F-150 How to fix poor fitting aero tabs IMG_9490
Ford F-150 How to fix poor fitting aero tabs IMG_9491


Here is what they looked like after the fix. No more car wash cloth getting stuck in that ugly gap. ?

Ford F-150 How to fix poor fitting aero tabs IMG_9494
Ford F-150 How to fix poor fitting aero tabs IMG_9504
Ford F-150 How to fix poor fitting aero tabs IMG_9505
Ford F-150 How to fix poor fitting aero tabs IMG_9506


Then I took the opportunity to wash the outside and inside of both my new 2024 and my trusty old 2014 RCLB with 222,000 miles on it.


Ford F-150 How to fix poor fitting aero tabs IMG_9508
Ford F-150 How to fix poor fitting aero tabs IMG_9509
Ford F-150 How to fix poor fitting aero tabs IMG_9510
Ford F-150 How to fix poor fitting aero tabs IMG_9511
Ford F-150 How to fix poor fitting aero tabs IMG_9512


Ford F-150 How to fix poor fitting aero tabs IMG_9495


Ford F-150 How to fix poor fitting aero tabs IMG_9496
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ThumperF150

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Looks a lot better and less chance of dirt and grit getting behind it.
 

ReverendQ

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Looks a lot better and less chance of dirt and grit getting behind it.
Dirt?! Could have fit a small child in the gap, safety concern. ?
Good write up on the fix @JCsTruck .
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