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2023 XLT PB 4a transfer case swap?

JDwornik

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I have a 23 302a XLT powerboost I would like to swap over to a 4a transfer case.

Anyone have a list of part numbers? I know I need a transfer case, dash switch and tccm.
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HammaMan

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10 or 12 of these W716375-S900

If buying used, need to replace one of these ML3Z-7B215-A
 

SALEEN961

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Double check these part numbers and quantities in case I made any mistakes:

4A Transfer Case: ML3Z-7A195-AG

TCCM Part #: TM383 (NL3Z7E453A) (NL3A-7H417- CA)
11/15/2021 - 12/08/2023, Electronic Locking Differential, 4X4 2 Speed Transfer Case With Tod without eIWEs
OR
TCCM Part #: TM384, (NL3Z7E453B), (NL3A-7H417-DA)
11/15/2021 - 12/08/2023 F150, 4X4 2 Speed Transfer Case With Tod, Rear Axle Less Limited Slip Diff without eIWEs


Drive mode switch with e-locker: RL3Z-14B596-FA
OR
Drive mode switch w/o e-locker: NL3Z-14B596-CB

There is also a bunch of one time use hardware that should be replaced when removing the transfer case if you follow the factory service manual.

(1) ML3Z3B478B
(4) W714418S439
(4) W520114S442
(12) W716375S900
(4) W718926S900
(2) W709771S440
(4) W520113S440
(2) 7L1Z4B496C
(4) N800594S100

You don't actually need every piece of hardware listed, but it all comes down to how you decide to complete the swap, this is just what Ford says you will need. Some hardware is sold individually and some is sold in packs, the individual quantity is what I listed. If you buy from a dealer that sells it by the pack, just make sure you end up with the right amount.
 
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HammaMan

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PBs have specific part numbers, there are other threads on it. Propellor shaft boot clamp is reusable if care taken to remove it. 302s have EIWEs and locking rear axles.
 

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SALEEN961

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PBs have specific part numbers, there are other threads on it. Propellor shaft boot clamp is reusable if care taken to remove it. 302s have EIWEs and locking rear axles.
Good point on the eIWES, he will either have to delete those or use an older TCCM for a different model year in a configuration that Ford never built.

Part #: TM379 (ML3Z7E453R) (ML3A-7H417-TA)
From 07/22/2021, F150, 2 Speed Tod W/4HI-LOC
07/22/2021 - 11/15/2021, F150, Electronic Locking Differential, 4X4 2 Speed Transfer Case With Tod with eIWes
OR
Part #: TM377 (ML3Z7E453P) (ML3A-7H417-SA)
07/22/2021 - 11/15/2021 F150, 4X4 2 Speed Transfer Case With Tod, Rear Axle Less Limited Slip Diff with eIWEs
 

HammaMan

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The TCCM -- use a 21 TOD PB to find its part number
ML3Z7E453K
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