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I ordered 5202H and 5202J which explains why I had interference when trying to test fit before I started disassembling things. So H/J are for the pre-spare tire bar trucks apparently.

Oh wow thanks for the pics. That makes sense I guess they just extended the pipes down around the new bar. That helps a lot.

Welded to the frame, and pretty stout too.

Guys - Due to the structural chassis changes on the 2024 Platinum Powerboost I am going to bail and return or sell all the parts. I bought all the parts from Ford. New never installed. If anyone with a 2021-2023 truck wants to do the OEM dual exhaust conversion, I have all the parts except for...

Agree. Doesn't look like my local dealers have a 24 Lariat BAP Powerboost w/ the duals in stock right now that I could go look at, but since it appears there is not a different driver's exhaust pipe it would have to be built without this bar on the chassis on those trucks. Supports my theory...

Yeah I feel you there, but I am reluctant to chop up a brand new truck with 3K miles on it. Will consider.

Ran into a new problem on the 2024 PB. I was test fitting parts and found that Ford welded this giant bar to the frame in front of the spare tire that does not appear to have been there in prior posts/photos I have seen in the 21-23 trucks. Maybe it's only on the 24 Powerboost. Seems it would...

Cool. I saw on Ebay someone sells plug and play extensions for the sensors. I think I saw it earlier in this thread. https://www.ebay.com/itm/254789735017

Yes I have used "dummy" VINs from 2022, 2023, and 2024 Powerboost with BAP trucks and they all still show 3 different muffler and resonator options. They even list the Raptor muffler, which definitely would not work as it's 2-in/2-out. It's an issue in Ford's parts database. Unfortunately...

I had wondered if the license plate light housings were different. Thanks for that. I will order some. From looking under my 2024 it looks like I could cut open the harness tubing from the new RH trailer plug location and tease out/pull the wires for the trailer plug back towards the drivers...

Good deal thanks for the info. I will check the holes when I get my bumper off. Right now I have accumulated all the parts, but the first muffler I ordered it turns out was not the right one. No Ford parts guy I have talked to can tell me which muffler is correct for a Powerboost with dual...

Thank you! Yeah I feel like a lot of the web parts suppliers just list the part number but the availability/backorder is not in real time on their website. They just order it from Ford, then ship it to you. So chances are when they go to order it from Ford they will find they can't get it.

Ok @Magician I went all in and ordered all the parts. Some from Ford (had points), some from Tasca, and a couple from Ebay that were backordered from Ford. The only thing I can't find anywhere is the right rear exhaust hanger HL3Z5260B. I added it to my Tasca order but I have a feeling they...

Thanks for the vote of confidence. I agree cutting open the loom and moving some wires then retaping it up is not a big deal for me if needed. Part of me wonders if I just wait for the 2025 trucks they will release an updated rear bumper for dual exhaust that has the same new design and hitch...

Another thing I noticed on the updated 2024 single exhaust rear bumper the trailer plug is on the right side of the license plate, while on the older style 2024 dual exhaust rear bumper it is on the left side. Looking under my truck it does not appear there is any slack in the trailer plug...

Did some more research and looked at some 2024 trucks. Confirmed that the dual exhaust 2024 trucks retain the 2023 rear bumper, while the single exhaust trucks have the new style. Here is my current parts list for the Dual exhaust conversion on a 2024 single exhaust truck. Still need to...

Digging into this it looks like the 2024 rear bumper design was changed to one piece of sheet metal vs left and right separate pieces. So far it appears this change was only on the trucks with single exhaust. I am not completely sure yet but from photos it looks like the 2024 dual exhaust...

Well that is good/interesting info. I will get under my 2024 and investigate, but the diagram is clear there. So is there a diagram of that part for a 2024 with dual exhaust? Would it be one piece across the rear with the dual exhaust cutouts then? Part numbers for the updted bumper "face...

@Magician were there any hangers needed for the rear muffler or did it use the same hangers as your single out rear muffler? Thanks in advance.

One more part to add to the list here that has not been posted. Black head allen bolts for right/left bumper bracket to hitch and painted bumper: W707916S450B They come in packs of 4. 6 bolts are needed, so order 2 packs of 4.